power based sag mill design calculations. LG A mill power equation for SAG mills Minerals and Metallurgical Processing Feb 1990 pp5762 Gross power No load power Net power drawn by the charge 813 The net power is calculated from Net power KD25L e c/ Watts 814 In equation 814 D is the diameter inside the mill liners and Le is the effective ...
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performance of a typical SAG mill design (LID = ) with that of a representative FAG mill with LID = 2. It is assumed that the reader is familiar with the concepts and symbolism of construction of mill models. (1) Mill models The basic mass balance ball mills. Several recent papers by It is assumed that this type of mill . (59)
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Prediction of correct sag mill power consumption with a change in ore hardness, solid percent (density) to the sag feed, rpm of sag and PSD has always been very tricky. So far, I have used AustinMorrell model and Hogg Fuerstenau power model, but these models seem to work well only under certain boundary conditions.
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SAG Mill Circuit Example — Gold Processing SAG mill circuit example for gold processing [image: (13563)] AG/SAG Mill. AG/SAG mills are normally used to grind runoffmine ore or primary crusher product. Wet grinding in an AG/SAG mill is accomplished in a slurry of 50 to 80 percent solids. 2D and 3D simulations of particles in a SAG Mill
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The Morrell Cmodel is generally regarded as one of the most accurate tumbling mill powerdraw models and is ideally suited for this application of estimating fill levels of the SAG mill in real time.
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A Metallurgist or more correctly a Mineral Processing Engineer will often need to use these "common" Formulas Equations for Process evaluation and calculations: Circulating load based on pulp density *** Circulating load based on screen analysis *** Flotation Cell Conditioner Capacities *** Two Product Formula *** Three Product (bimetallic) Formula (Part 1) ***needs verify Three ...
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The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum 'chunk size', product size as P80 and maximum a...
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The purpose of the primary crusher is to reduce the ROM ore to a size amenable for feeding the secondary crusher or the SAG mill grinding circuit. The ratio of reduction through a primary crusher can be up to about 8:1. Feed: ROM up to m. Product: 300mm (for transport) to 200mm (for SAG mill) Feed Rate:
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Methods to Estimate AG/SAG Mill Grinding Power Requirements. (1) Using the results of SMC data. (2) Using SAG Power Index (SPI) data. (3) Using the 1989 Barratt method updated on Alex Doll's Web site (February 16, 2015) (3) Using Don Burgess' method (11th Mill Operators Conference 2012) They seem to give very different predictions for ...
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b=70%. b= . b=0%. 2. E. It should be emphasised that this increase is with respect to ~95% passing size material and not 80%. passing size (or P80) as defined in Bond's method. screen sizes ...
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exhibits many of these aspects. Maintaining the SAG mill weight at the optimum value is critical for achieving maximum grind rate efficiency and mill production (Powell,, van der Westhuizen,, Mainza, 2009). However, SAG mill weight is difficult to control as the dynamic response changes as the mill approaches maximum capacity.
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The grinding power requirements for the SAG mill was based on engineering inhouse grinding software, pilot plant data and ... calculation, based on pilot plant SAG mill discharge size distributions, pilot ... it was determined that the lowest SAG mill power draw would be /t when using a 12% ball load and low rock
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The modeling and simulation of semiautogenous (SAG) mills have been widely used in the design and optimization of mill performance in terms of its power draw, processing capacity and product size distribution. However, these models are solved under steady approximation and do not provide any information on mill charge distribution in real time.
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Depending on the mill size the SAG mills draws between 2 MW and 17 MW. The product from the SAG mill is further reduced in size using pebble crushers and ball mills. Hence, typical gold or copper ore requires between and kWh per ton of energy to reduce the particle size. Considering a typical mining operation processes 10,000 to 100,000 ...
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SAG mill base power was estimated from pilot plant data at kWh/t, the basis was a SABC circuit of 8% ball charge. Maximum SAG mill power was determined by deducting the installed ball mill pinion power of kWh/t from the maximum overall circuit power of kWh/t to give kWh/t.
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From a design perspective this is often calculated using the number of hours that the live capacity is required to keep the downstream comminution operating at its nominal throughput capacity...
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The design of such circuits is complicated by the typical powerbased models used for conceptual design being calibrated to a twostage circuit with AG or SAG mill product being passed to a pebble mill or ball mill stage for finished grinding. The twostage circuit includes a "transfer size" of AG/SAG product that becomes the feed to the ...
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EF5BM=[ P80+ ×P80] ( 3 ) The EF4 formula requires both the rod mill and ball mill work index (rod mill Wi is used to calculate the optimal feed size) and because this is a "singlestage ball mill" calculation, the F80 is actually the rod mill feed size (10,000 µm) from Table 1 and the P80 is the ball mill circuit product. The EF5 factor only applies below 75 µm to ball
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laboratory ball mill. This method is based on two power calculation approaches used in ball and rod mill design processes due to its simplicity and workability. The first approach, which is specific power calculation, determines the power required to grind an ore from a given feed size to a specific product size. The second approach, the shaft ...
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SAG hardness. These breakage tests do not include ball mill grinding data. Based on the 2009 CIM paper, the ratio of macro to micro grindability is an important key to achieving a reliable SAG mill design because that ratio reveals the best split for SAG and ball mill energyon that ore.
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The collected SAG feed sample was prepared for pilotscale HPGR and stirred mill testing to determine the key operating parameters for flowsheet design and powerbased calculations. Ultimately, the simulation and test results allowed for the direct comparison of the energy and costs for three circuits.
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PLEASE EXPALIN IN A N EXCEL SHEET TO CALCUALTE THE calculator for ball mills based on dry milling method. Ball Mill Design Calculation Xls And PDF File Ball Mill Design Calculation Xls And PDF File; Mobile Crushing Jaw Crusher Plant;.55 000 MTPH mill line with 2 600 HP gearless SAG mill and two 11 625 HP ball mills ...
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For instance a mill of 300tph with a 300% recirculating load would have 1200 tph going through effectively, but if we reduce the recirculating load to 200% at 900 tph it will not change the power calculation. However if we increase the fresh feed by 100 TPH the power calculation goes up as does the size of mill required.
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As one of the machines widely used in mining, a semiautogenous grinding (SAG) mill can significantly improve the roughing efficiency of rock. But the SAG mill still faces the obstacles of significant energy consumption and empirical operation parameters. In order to obtain the optimal operation parameters of a SAG mill, in this paper, the discrete element method (DEM) is used to simulate the ...
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The SAG mill power draw model of Austin (using the calibration by Doll, 2013) is used to predict the process power draw at the mill shell, P shell, and the efficiency losses for the drive's ...
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EF5BM=[ P80+ ×P80] ( 3 ) The EF4 formula requires both the rod mill and ball mill work index (rod mill Wi is used to calculate the optimal feed size) and because this is a "singlestage ball mill" calculation, the F80 is actually the rod mill feed size (10,000 µm) from Table 1 and the P80 is the ball mill circuit product. The EF5 factor only applies below 75 µm to ball
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3. Effects of Liner Design and Operating Parameters. The power draw of the mill, which was measured in the wet batch AG mill with different lifter types, decreases exponentially over the milling time [9]. In other words, the power draw of a mill changes significantly with respect to the mass of rock/grinding media remaining in the mill.
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About the SAGDesign_Mill Sizing Spreadsheet ... Scope : The SAGDesign_Mill_sizing spreadsheet was designed to determine the most appropriate mill dimensions and operating conditions for a given grinding task (known ore properties, target plant throughput, feed and product sizes), based on the SAGDesign™ Methodology and the Power Model.. The Bond tests was developped for rod and ball ...
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ity of mill drives and power source, are important elements in the decision making process. This article examines how the NPC calculation, plus reliability and power source, influence SAG mill selection. SAG mill drives There are two types of SAG mill drives. Power is transmitted to the grinding mill either through a pinion and ring
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2. Metallurgical Power Requirements These are the equations based on the work by Bond and Rowland with autogenous power requirement based on the work by Barratt. The equations work out the power required for the duty and are of an adequate form to provide to a mill supplier for final mill design.
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Abstract. Several methodologies have been developed for designing crushing and grinding mills. Bond's method is widely used for predicting the energy requirement of crushers, rod and ball mills ...
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1 Mill Power Draw Models Comments on flow restrictions Power at the mill shell Power predictions are only valid below motor rated speed Liner and grate design Mill Power Draw Models
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Three methods of lab testing are best suitable for sizing SAG mills and accu rate determination of parameters of the mill drives: Barratt—Doll method based on the Bond work index es [3]; JK Drop Weight/SMC developed by JKMRC [4]; Starkey's method SAGDesign/SPI [5].
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Mill Power required at pinionshaft = (240 x x ) ÷ = 5440 Hp Speed reducer efficiency: 98% 5440 Hp ÷ = 5550 HP (required minimum motor output power). Therefore select a mill to draw at least 5440 Hp at the pinionshaft. Based upon the pilot plant test results, the volumetric loading for the mill can be determined.
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